Wednesday 9 March 2011

FLUDIZED GRANULATION & PALLET COATER


Lab Fluid Bed Equipment with top spray and wurster coater- Combo Model.
 
  1. Fluid Bed Equipment - Combo  
  Application & Process:  
 
The prism compact NewLABOgranulatorcoater-COMBO model Fluid bed technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating. The Fluid Bed Equipment has universal application. You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater. The overall concepts of the NewLABOgranulatorcoater-COMBO steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning.
 
 
1. The Drying process:
Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air.
 
 
2. The Granulating by Top Spraying System:
The top spray granulator agglomerates finer particles into larger, free flowing granulates in a one pot process. Ingredients are mixed and pre-heated by an upward flow of heated air. Granulation occurs by spraying liquid into the fluidized powder. The granules are subsequently dried with heated air. The top spray granulator can also used for top spray coating, layering from liquids, and instantizing.
 
 
3. The Coating by Bottom Spraying:
Wurster System: A bottom sprays apparatus capable of the controlled application uniform layers of solid onto small to medium sized particles without agglomeration. Movement of both hot air and product is controlled by the apparatus to ensure that the heating in the process air is used for vaporization of the liquid and not undesirable heating of the product. The objects being processed are coated and dried in the coating column means wurster coater, and return to the bed in a non tacky condition for another layer of coating.
 
  New Design Features:  
 
Designed strictly compliance with the stipulation of cGMP.
Product contact parts AISI 316 / 316 L Quality & Food grade silicon.
Capacity available from 1 Kg to 25 Kg for laboratory and pilot scale plants.
Single Pot Technology for mixing, drying, granulating, Coating & Pelletizing.
Auto process controls for top spray granulation and bottom spray coating system with advance PLC
controls system with HMI Touch screen.
Top spaying & Bottom spraying system with precise flow control peristaltic pump.
Bottom spraying for Pellet coating by wurster system & Continuous blow-back filter cleaning.
Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA.
Exhaust air blower with 20 micron filter.
Option for Combo model, Only for granulation with top Spraying system and Only for Coater with Bottom spraying system
 
  Safety Features:  
 
Explosion flap fitted with aluminum material for safety.
Auto shutoff system for over limit temperature/ heating & when process is completed.
Air pressure switch installed to ensure pressure is in limit.
Differential pressure indicator for filter bag, Product sieve and HEPA Filter.
Safe earthing system for static current & Overload relay controls
 
  TECHNICAL SPECIFICATIONS:  
 
MODEL- Lab & Pilot PFBE-1 PFBE-5 PFBE-15
Working Capacity in Kg. 1 5 15
Total Electric Power Kw 3.75 7.12 23.5
Drying Temperature 40 to 85° C 40 to 85° C 40 to 85° C
Compressed Air at 6 bar pressure 15 cfm 15 cfm 15 cfm
Peristaltic Pump Single head Single head Single head/
 
  : Fluid Bed Equipment  
 
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1 comment:

  1. Manufacturer and supplier of Pharmaceutical Machinery. A Colloid Mill can be defined as a machine, which is used to reduce the particle size of a solid in suspension in a liquid or to reduce the droplet size of a liquid suspended in another liquid. It is known for its easy installation and operation that maximizes productivity of the process, keeping the running cost low.
    Pharmaceutical Machinery

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