Wednesday, 9 March 2011

MILLING AND SIZE REDUCTION

    Lab Multi Mill
    Lab Cone Mill
    Lab Comminuting Mill
    Lab Oscillating Granulator
 
 
Multi Mill:
 
  Application & Process:  
 
Table top Laboratory Multi Mill is used for wet and dry granulation in pharmacy colleges, R&D institutions and pharmaceutical industry for research and development of pharmaceutical products.
It is a self contained portable unit useful for granulating, pulverizing, mixing and size reduction. The Multi mill operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction.
The material is fed in the hopper, shredded and milled through beaters consisting of knife and impact edges. The rotation speed and direction of beaters could be adjusted through control panel. The material then passes through the cylindrical screen in spiral motion which helps keeping the temperature low and avoids chocking of material during the process. The material is collected in the container placed under the hopper.
In multi mill particle size reduction is done through impact in air, on material by blades moving at high speeds, inside a cylindrical hopper.
 
  New Design Features:  
 
Design is cGMP – Current Good Manufacturing Practices compliance.
All contact parts AISI 316 & non contact parts AISI 304.
Easy to movability.
A C Frequency Drive to achieve desire speed up to 2880 RPM.
High operating simplicity for easy cleaning of contact parts
Option for different sizes of perforated sieve.

 
  TECHNICAL SPECIFICATIONS:  
 
MODEL PMTM - 50
Output Speed 1 Kg to 50 Kg / hour
Rotor Speed Up to 2880 RPM by A.C frequency Drive
Beaters in Multi mill 8 Nos. with knife and Impact edge and 2 Nos. scrapers Blade.
Blade in cone mill 1 No. with cone shape
Screen Size ID-128 mm & 64 height
Electric Motor 1 HP / 0.75 Kw
 
  Lab Multi Mill  
 
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  Cone Mill:  
  Application & Process:  
 
Table top Laboratory Cone Mill is used for wet granulation in pharmaceutical industry, pharmacy colleges and R&D institutions and for research and development of pharmaceutical products.

It is a self contained portable unit useful for granulating, mixing and size reduction. The Cone mill operates on the principle of Rubbing force by cone blade and rotating within a selected cone screen to get the required size reduction.


The material is fed in the hopper, shredded and milled through cone blade consisting of Cone Blade and Cone Sieve. The rotation speed and direction of cone blade could be adjusted through control panel. The material then passes in discharge hopper through the cone screen in gravity force which helps keeping the temperature low and avoids chocking of material during the process. The material is collected in the container placed under the hopper.


In cone mill particle size reduction is done through rubbing of material by cone blades moving at high speeds, inside a cone sieve.
 
  New Design Features:  
 
Design is cGMP – Current Good Manufacturing Practices compliance.
All contact parts AISI 316 & non contact parts AISI 304.
Uniformly granulation & fewer fines.
Wet materials size reduction.
Easy movability.
Cone mill with cone type Blade and Sieve.
A C Frequency Drive to achieve desire speed up to 2880 RPM.
High operating simplicity for easy cleaning of contact parts
Option for different sizes of perforated sieve.
 
  TECHNICAL SPECIFICATIONS:  
 
MODEL PMTM - 50
Output Speed 1 Kg to 50 Kg / hour
Rotor Speed Up to 2880 RPM by A.C frequency Drive
Blade in cone mill 1 No. with cone shape blade
Sieve 1 No. Cone shape perforated sieve
Screen Span Dia,. Span Dia. 125 mm & 75 height
Electric Motor 1 HP / 0.75 Kw
 
  Lab Cone Mill  
 
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  Comminuting Mill:  
  Application & Process:  
 
PRISM Lab Scale Comminuting Mill has been designed for wet and dry granulation, pulverizing and dispersion of products for pharmaceuticals, chemicals, Cosmetics, Confectionery, Fertilizers, Insecticides, Detergent and food industries etc. Built on advance engineering principles the machine consists of Hopper, throat hopper, processing chamber, beater assembly, sieve, heavy duty motor, overload starter, back frame and rigid structure with castors. The comminuting chamber having simple to use features, the reversible comminuting chamber having simple to use features, the reversible comminuting chamber consists of blades with knife and impact edges. The knife edges come in use for granulating, chopping, cutting and sizing while impact edges are preferred for grinding, pulverizing, blending and mixing. The dynamically balanced rotor mounted on pillow back at outside of the chamber with effectively sealed in a fabricated housing.
 
  New Design Features:  
 
Design as per stringent cGMP requirements.
All Contact parts of AISI Stainless Steel 316 Quality.
All Non contact parts of AISI Stainless Stele 304 Quality.
Silicon Food Grade seal.
Easy and simple to change knife to impact forward vice-versa.
Dynamic balanced beater assembly bearings are in a separate pillow block at outside chamber.
Easy mobility.
Easy to clean all contact parts.
Flame proof electrical (optional feature if required by customer)
Wide range of sieve (0.5 mm Hole to 25 mm Hole) perforated & wire-mesh – 6 to 100 mesh.
Interlocked throat hopper and belt guard for safety.
Option for different sizes of perforated sieve.
 
  TECHNICAL SPECIFICATIONS:  
 
MODEL PCMM – 8
Output Speed 5 to 50 kg (Depends on product, speed & sieve size)
Blades Fixed with knife & input edge
Blade 08 Nos.
Rotor Speed 1000 to 4500 RPM by VFD
Screen Area 495 mm X 135 mm
Electric Motor 2 HP/1.5 Kw/3 ph A.C
 
  :  Lab Comminuting Mill  
 
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